Generator Sales Business Plan Template
Generator Sales Business Plan Template
Start your generator dealership with a plan grounded in real dealer economics, funding landscape, EPA compliance, and unit-level margin worked out before you open the doors.
Funding Landscape for Generator Dealerships
Generator dealerships are capital-intensive at launch: inventory alone can run to $200,000 before you've paid a single month's rent. Understanding which financing instruments are available, and what lenders actually require, is the most direct path from plan to open doors.
SBA 7(a) Loans: What Dealers Are Approved For
Generator dealerships operate under NAICS code 423610 (Electrical Apparatus and Equipment Merchant Wholesalers), which is fully eligible for SBA 7(a) lending. The SBA 7(a) programme covers inventory financing, leasehold improvements, service vehicles, and working capital, the four cost categories that dominate dealer launch budgets.
What Generator Dealer Lenders Want to See
SBA lenders underwriting a generator dealership look at four things that most first-time applicants get wrong in their plan:
- Inventory turnover projections, how many units you expect to sell per month, broken down by product category (residential standby, portable, commercial). Lenders distrust round-number forecasts; they want to see a local demand analysis that supports the numbers.
- Brand dealer agreement or letter of intent, a signed dealership agreement with Generac, Kohler, Cummins, or another named OEM tells the lender you already have product access and pricing. Without it, inventory projections are speculative.
- Service revenue model, maintenance contracts are near-zero-cost recurring revenue. A business plan that shows 150 annual service contracts at $450/year each adds $67,500 in predictable annual cash flow and substantially improves debt-service coverage ratios.
- Owner industry experience or a strong management team section, lenders in the electrical equipment sector are particularly sensitive to technical credibility. A founder with prior electrical contracting, HVAC, or facilities management experience will face considerably less scrutiny.
UK Funding Routes for Generator Businesses
In the UK, generator dealers most commonly access the Start Up Loans scheme (up to £25,000 at 6% fixed interest, government-backed) for early-stage capital, combined with commercial asset finance for inventory or service vehicles. The British Business Bank's Growth Guarantee Scheme replaced the CBILS in 2024 and covers up to £2 million for SMEs with turnover under £45 million. Some dealers also access UKEF (UK Export Finance) support if they handle sales to international customers, relevant for larger industrial and offshore generator contracts.
See our bespoke business plan service or the research and content package for plans formatted specifically for SBA, Start Up Loans, and Growth Guarantee Scheme applications.
The Generator Market in 2025-2030: Demand, Drivers, and Dealer Opportunity
The global generator sales market was valued at $33.56 billion in 2025, according to Fortune Business Insights, with projections to $55.81 billion by 2034 at a 5.84% CAGR. A parallel estimate from MarketsandMarkets puts 2025 value at $25.31 billion, growing to $33.45 billion by 2030 at 5.7% CAGR, methodological scope explains most of the variance, but both firms agree on growth trajectory and rate.
What Is Driving Demand
Three structural forces make 2025-2030 a strong window for new generator dealers, each operating independently:
Data centre power demand. The AI computing buildout requires uninterruptible power at a scale the grid cannot reliably guarantee. Hyperscale operators, Microsoft, Amazon, Google, are specifying large diesel and natural gas standby generators at every new facility. This is pushing commercial dealer demand well beyond the residential cycle. Caterpillar and Cummins dealers in particular are seeing sustained order books in this segment.
Climate-event frequency. The National Oceanic and Atmospheric Administration (NOAA) recorded 18 separate billion-dollar weather events in the US in 2024. After Hurricanes Helene and Milton, Generac reported a 15% year-on-year increase in residential product sales in Q1 2025. Dealers in Gulf Coast, Atlantic seaboard, and Midwest tornado-alley markets benefit disproportionately from each storm season.
Grid reliability pressure in emerging markets. Diesel and gas generator demand in Sub-Saharan Africa, Southeast Asia, and South Asia remains structurally elevated, these are primary power sources, not backup. UK and European dealers with export capability are well-positioned for this segment.
Residential vs. Commercial vs. Industrial: Where Dealers Make Money
Most new dealer businesses start in the residential standby segment because the sales cycle is shorter and the brand dealer agreements are more accessible. But the unit economics shift significantly as you move up-market:
- Residential standby (7-24 kW): $3,000-$20,000 per unit retail; $8,500 average ASP; 25-30% gross margin. High volume, faster cycle, driven by storm events and insurance requirements.
- Commercial (25-500 kW): $20,000-$250,000 per unit; 20-28% gross margin; longer 4-8 week sales cycle. Healthcare, data centres, hospitality, and multi-family housing are the core buyers.
- Industrial / prime power (500 kW+): $250,000-$2M+ per unit; 15-22% gross margin; 6-18 month specification cycle. Requires engineering support capability and often factory-authorised service status.
A well-constructed business plan segments revenue projections by product tier, because each tier has a different cash conversion cycle, a different lender risk profile, and a different marketing approach. Most generators sold at big-box retailers (Home Depot, Costco) are portable units under $3,000, a dealer cannot compete on those at retail price parity, but can win on installation services and maintenance contracts which those retailers don't offer.
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Book a CallHow Much Capital Does a Generator Dealership Need?
Generator dealership startup costs range from $120,000 to $500,000 in the US (£80,000 to £350,000 in the UK). The range is wide because the business model has a large impact on capital requirements: an independent dealer stocking 20 used units out of a warehouse has a very different capital profile than a Generator Supercenter franchise with a retail showroom and manufacturer-certified service bay.
Cost Breakdown by Category
- Initial inventory, residential and commercial units: $50,000-$200,000 (£35K-£140K). This is the largest single cost. New residential standby units typically require a minimum purchase order from OEMs like Generac; dealers often start with 10-20 units to meet that minimum. Used or refurbished commercial units allow lower initial outlay but require more technical evaluation capability.
- Showroom or warehouse lease, deposit + fit-out: $20,000-$80,000 (£15K-£55K). A basic warehouse suffices for a parts-and-service focus; a branded Generac or Kohler showroom requires a more visible location and brand-compliant fit-out at additional cost.
- Service vehicles and installation equipment: $15,000-$60,000 (£10K-£42K). Most residential installations require a truck with a crane or A-frame capable of lifting 500-1,000 lb units, plus an electrical installation kit, transfer switch inventory, and fuel connection tools.
- Franchise fee (if applicable): $0-$50,000. Generator Supercenter (Generac-backed franchise) charges a franchise fee of up to $50,000 with a total all-in investment of $424,500-$825,500, including a net-worth requirement of $500,000-$1,000,000. Independent dealers with direct OEM agreements skip this cost.
- Licensing, permits, and insurance: $5,000-$20,000 (£3K-£14K). Includes electrical contractor license, general liability insurance ($1M minimum), commercial auto insurance, product liability insurance, and any state-specific dealer or equipment seller permits.
- Marketing, website, CRM setup: $5,000-$15,000 (£4K-£10K). Most generator leads come through local search; a well-structured Google Business Profile combined with a service-area landing page strategy typically drives more volume than broader advertising for a dealer in the early phase.
- Working capital (3 months operating expenses): $25,000-$75,000 (£18K-£52K). Payroll for 2-3 technicians plus an admin, rent, insurance premiums, and vehicle running costs before revenue becomes predictable.
Franchise vs. Independent: Capital Comparison
The Generator Supercenter franchise model provides brand recognition, marketing support, and a direct Generac supply relationship, but the $424K-$826K minimum investment is a significant barrier. Independent dealers who secure a direct residential dealer agreement with Generac (the company's programme is called the Residential Dealer Programme and does not require a franchise fee) can launch a competitive operation for $150K-$250K total by starting with a smaller unit count and lean staffing. The trade-off is that independents bear all the marketing and brand-building cost themselves.
Funding Stack for a Typical Generator Dealership Launch
A common funding structure for a $250,000 total launch cost: SBA 7(a) loan of $185,000 (74% of total; standard for working-capital-heavy retail businesses) + owner equity of $65,000 (26%, close to the typical 20-25% lender requirement). The SBA loan would carry a current rate of approximately 10.75-11.5% variable (prime + 2.75%), with 10-year term for equipment and working capital. Monthly debt service on $185,000 over 10 years at 11.25% is approximately $2,560, covered once the business reaches 3-4 residential unit installations per month.
Revenue Model, Gross Margins, and the Service Contract Multiplier
Generator dealers have three distinct revenue streams, each with a different margin profile and cash-conversion cycle. A business plan that only models equipment sales is undervaluing the business by 20-40% and will produce a misleading break-even forecast for lenders.
Stream 1: Equipment Sales
Equipment sales are the entry point. Residential standby units from Generac, Kohler, or Briggs & Stratton retail at $3,000-$20,000, with dealer cost typically 65-72% of retail, producing gross margins of 28-35% on the hardware. Commercial units in the 50-500 kW range carry lower percentage margins (20-28%) but higher absolute dollar gross profit per unit. Industrial units above 500 kW carry 15-22% gross margins but require a longer sales cycle and more intensive pre-sale engineering support.
A realistic residential-focused dealer in a storm-belt market (Texas, Florida, Louisiana, Georgia) achieves 4-8 unit installations per month in Year 1, scaling to 15-20 per month by Year 3 as referral volume builds. At a blended $8,500 ASP and 27% gross margin, 8 units per month = $816,000 annual revenue, $220,000 annual gross profit from equipment alone.
Stream 2: Installation Services
Generator installation is a natural bundled service. A residential standby installation involves site preparation, concrete pad (or gravel base), electrical permit, transfer switch installation, fuel connection (propane or natural gas), and commissioning. Total installation charge typically runs $2,000-$5,500 per residential unit. At 60-70% gross margin on labour (excluding materials), this adds $1,200-$3,850 gross profit per installation on top of the unit margin. For a dealer doing 8 installs per month, installation services alone add $115,000-$370,000 annual gross profit.
Stream 3: Annual Maintenance Contracts
This is where the unit economics become particularly attractive. A generator requires annual preventive maintenance: oil change, air filter, coolant check, load bank test, and battery inspection. Residential maintenance contracts typically run $350-$600/year. Commercial units: $1,200-$5,000/year, depending on kW rating and fuel type.
At near-zero additional overhead (one technician can complete 6-8 residential PM visits per day), maintenance contracts carry 70-80% gross margins. The cumulative effect is significant: 200 active annual maintenance contracts at $450 average = $90,000 recurring annual revenue at roughly $65,000 gross profit. By Year 3, a dealer who has consistently offered service contracts at point-of-sale should have 150-300 active contracts, a revenue stream that stabilises cash flow through low storm-season quarters and dramatically improves the business's valuation multiple.
Worked Example: Year 1 Projections
Using a Houston, TX-area dealer as the base scenario:
- Equipment sales: 72 residential units × $8,500 ASP × 27% margin = $164,700 gross profit
- Installation services: 72 installs × $3,200 avg. labour charge × 65% margin = $149,760 gross profit
- Service contracts (Year 1 ramp): 40 contracts × $450 × 75% margin = $13,500 gross profit
- Total Year 1 gross profit: ~$328,000 on ~$900,000 revenue
- Operating expenses (rent, payroll 3 staff, insurance, marketing, vehicle): ~$240,000
- Year 1 EBITDA: ~$88,000 (9.8% net margin)
By Year 3, with service contracts compounding to 150+ and unit volume at 15/month, the same model produces $1.6M revenue and $220K net income. This is the trajectory investors and SBA lenders want to see demonstrated in your plan's financial model.
Three Generator Sales Business Models: A Side-by-Side Comparison
Not all generator sales businesses are the same. The right model for your plan depends on capital available, technical background, and your target customer segment. Here is how the three main approaches compare on the metrics that lenders scrutinise:
| Factor | Independent Dealer (direct OEM agreement) |
Franchise Dealer (Generator Supercenter / Generac) |
Used / Multi-Brand Dealer (refurbished + multi-OEM) |
|---|---|---|---|
| Startup Capital | $150K-$300K | $424K-$826K | $80K-$200K |
| Gross Margin on Units | 25-32% | 22-30% (royalty reduces net) | 30-50% (variable by unit condition) |
| Brand Recognition | Depends on OEM brand carried | High, Generac is the recognised category leader | Low to medium, requires more sales effort per deal |
| SBA Lender Appetite | Good, standard eligible category | Strong, franchise disclosure document reduces perceived risk | Moderate, lenders want clarity on inventory valuation basis |
| Time to Break-Even | Month 12-18 | Month 18-30 (higher fixed costs) | Month 8-14 (lower overhead) |
| Service Contract Potential | High, full margin retained | High, OEM supports service programme | Medium, multi-brand servicing more complex |
| Best For | Operators with electrical contracting background; single-brand market focus | Operators wanting proven system + territory exclusivity; strong capital base | Operators targeting construction, agriculture, or events; lower entry capital |
Most Avvale clients in this niche choose the independent dealer model for their first plan because it offers the best balance of capital efficiency and margin retention. The business plan needs to specify which model the founder is pursuing, this changes the financial assumptions, the competitive positioning, and the funding strategy across every section.
For related business models in the power and energy sector, see our business plan writer service and adjacent templates including the free business plan templates library.
Licensing, EPA Compliance, and UK MCPD Requirements
Generator sales businesses sit at the intersection of retail trade, electrical installation, and environmental regulation. The compliance picture is more involved than most single-product retailers face, and getting it wrong creates liability that can outlast the business. This section covers what is actually required and at what stage.
United States: What You Need Before You Open
- State business licence and seller's permit: Required in every state. Cost $25-$100. Obtain from the state revenue or secretary of state office. Allow 1-2 weeks.
- EPA Tier 4 / CARB certification verification: All generators sold in the US must carry EPA Tier 4 non-road engine certification. This is the manufacturer's obligation, not the dealer's, but the dealer must verify the certification label is present on each unit before retail sale. Selling a non-certified unit makes the dealer jointly liable. In California and states that follow CARB standards (currently 17 states), a higher emission standard applies. Key rule: never stock a unit without confirming its EPA certificate number with the manufacturer.
- Electrical contractor license (for installation services): Required in most states if the business installs generators and connects them to building electrical systems. Requirements vary significantly: Texas requires an Electrical Contractor license from TDLR ($150 application + exam); Florida requires licensing through DBPR; California has a C-10 Electrical Contractor license. Allow 2-6 months for licensing, including exam preparation.
- UL listing verification: Most commercial buyers require UL-listed equipment. This is the manufacturer's obligation, but dealers should confirm UL listing status for each SKU in their catalogue before quoting commercial customers.
- Local zoning approval: Generator showrooms with fuel storage (propane, diesel demonstration units) may require a fire department permit and specific zoning classification. Check with the local planning department before signing a lease.
United Kingdom: MCPD and Installation Requirements
- Medium Combustion Plant Directive (MCPD), Environment Agency permit: Generators with a rated thermal input between 1 MW and 50 MW require an environmental permit from the Environment Agency (England) or the equivalent body in devolved nations. Standby generators are subject to specific time-limited running allowances under the MCPD. New Environmental Permitting Regulations enacted in 2025 introduced updated Emission Limit Values for NOx, SO₂, and particulate matter. The Environmental Permitting (Electricity Generating Stations) (Amendment) Regulations 2025 are now in effect. Permit application cost: £2,655 (standard) to bespoke rates for complex installations. Timeline: 3-6 months.
- BS 7671 (IET Wiring Regulations) compliance: All generator installation work must comply with the 18th Edition Wiring Regulations. The dealer or its installation engineers must be members of an Approved Inspector scheme, NICEIC, ELECSA, or NAPIT. NICEIC registration costs approximately £500-£2,000 plus assessment.
- Health and Safety at Work Act: Register with the HSE if employing staff. Conduct a COSHH assessment for fuel storage and handling. No application fee; immediate notification required before starting operations with staff.
- VAT registration: Required when annual turnover exceeds £90,000. Register via HMRC online; allow 20 working days for VAT number issue.
Australia, Canada, and EU
- Australia: Generators must carry the RCM (Regulatory Compliance Mark) for electrical safety. State electrical contractor licences are required for installation. GST registration required if turnover exceeds AUD 75,000.
- Canada: CSA Group certification is the standard for generator products sold nationally. Provincial electrical contractor licences are required (e.g. Ontario Electrical Safety Authority). GST/HST registration required at CAD 30,000 revenue threshold.
- European Union: CE marking is required for all generator products placed on the market. The EU MCPD (Directive 2015/2193) establishes emission limits for combustion plants between 1 MW and 50 MW. VAT registration is required in the country of operations and, for cross-border sales, under the One Stop Shop (OSS) scheme.
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5 Mistakes That Sink New Generator Dealers in the First Two Years
Generator dealerships have a surprisingly high Year 1-2 attrition rate, not because demand is weak, but because the unit economics are misunderstood at launch. These are the five failures Avvale sees most frequently when reviewing business plans from founders who did not make it.
1. Stocking too broadly before testing local demand
New dealers often attempt to carry residential, portable, and commercial inventory simultaneously to "serve all customers." The result is $150,000 tied up in units that rotate slowly while the dealer struggles to cover rent. The correct approach: identify the dominant demand type in your geography first. Hurricane-belt states (Florida, Texas, Louisiana) are residential-standby dominant. Construction-heavy markets (Nevada, Colorado, Wyoming) lean commercial and portable. Map your zip code's storm history, construction permit volume, and competing dealer inventory before placing your first OEM order.
2. Selling hardware without service contracts
Most generator dealers leave 30-40% of their potential lifetime customer value uncollected by failing to sell annual maintenance agreements at point of sale. A generator owner who did not buy a service contract at purchase is significantly harder to convert later. The correct approach: build the annual maintenance contract into every proposal as a line item from day one. At $400-$600 per residential unit per year, 100 active contracts generate $40,000-$60,000 in recurring annual revenue with minimal incremental cost after Year 1.
3. Skipping EPA/CARB certification verification
Dealers who purchase inventory through secondary markets (auctions, used equipment brokers) sometimes acquire non-EPA-certified units, particularly older Tier 2 or Tier 3 engines. Selling a non-certified unit in a state with active CARB enforcement (California, plus 16 other states) exposes the dealer to per-unit fines and potential recall liability even though the original certification was the manufacturer's responsibility. Verify EPA certificate numbers against the manufacturer's published list before any secondary purchase.
4. Ignoring utility interconnect requirements
Customers who want a generator to back up solar systems or operate in parallel with grid power face a separate permitting process under IEEE 1547 and utility interconnection agreements. Dealers who cannot guide customers through this process, or who install transfer switches that do not meet utility anti-islanding requirements, lose deals, generate callbacks, and occasionally face liability when improperly configured installations cause grid issues. This is particularly relevant in markets with high solar penetration (California, Arizona, Hawaii, Massachusetts).
5. Choosing the wrong territory
Location choice affects generator sales more than almost any other retail category. A dealer in Phoenix, AZ experiences dramatically lower residential standby demand than one in Tampa, FL, because residential standby demand is heavily correlated with storm frequency. According to NOAA data, Gulf Coast and Atlantic seaboard states see 3-4 times the residential generator installation rate of low-event western markets. Before signing a lease, map the last 10 years of power outage events in the county using the DOE's EAGLE-I outage database, the correlation between outage hours and standby generator dealer revenue is near-linear.
See also our business plan writer page for how Avvale's consultants structure the competitive and market analysis sections to avoid these pitfalls at the planning stage rather than post-launch.
How a Houston Electrician Secured $185,000 to Launch a Generac Residential Dealership
Marcus D., a commercial electrician with 12 years of generator installation experience in the Houston metro area, approached Avvale in early 2024 with a clear thesis but no formal plan: post-Hurricane Harvey demand for residential standby generators was still running 40% above the pre-2017 baseline, he had existing relationships with three local HVAC contractors who regularly referred generator enquiries, and he had identified a 3,000 sq ft warehouse in Katy, TX with an adjacent showroom bay available on a 3-year lease.
What he did not have was a structured financial model, an SBA-compliant plan, or a Generac Residential Dealer Agreement (which requires the plan to demonstrate service capacity and working capital before Generac signs off). Avvale built a full bespoke business plan with a 5-year Excel financial model showing Month 14 break-even, dealer agreement prerequisites met, and SBA 7(a) loan formatting aligned to the preferred lender's underwriting template.
The funding structure: $140,000 SBA 7(a) loan + $45,000 personal equity. The plan projected Year 1 revenue of $876,000 (72 residential units + installations) and service contract revenue of $14,400 from 32 Year 1 contracts, scaling to $67,500 from 150 contracts by Year 3. Marcus received his dealer agreement approval from Generac in Week 6 after plan delivery and his SBA loan commitment in Week 11. He opened in Month 5 post-engagement and hit break-even at Month 13, one month ahead of plan.
Composite based on real Avvale client outcomes. Name and identifying details changed for confidentiality.
Read more client case studies →Sample Business Plan Preview
Here is an extract from a generator sales business plan written by our team, so you can see the level of specificity and financial rigour your lender or investor will expect:
Lone Star Power Solutions, LLC, Houston, TX
Lone Star Power Solutions will operate as an authorised Generac Residential Dealer serving Harris and Fort Bend County, Texas, with a primary focus on residential standby generators in the 18-24 kW range. The business will be headquartered at a 3,200 sq ft leased facility in Katy, TX, combining a 400 sq ft retail showroom with warehouse storage for 25-30 units and a two-bay service area.
The company will be founded and operated by Marcus D., who holds a Texas Master Electrician Licence (TDLR #MO-1188742) and has 12 years of prior generator installation experience. The management team includes a licensed journeyman electrician (hire planned Month 2) and an office administrator (hire planned Month 3).
Year 1 revenue is projected at $876,000, consisting of $612,000 in equipment sales (72 units at $8,500 blended ASP), $250,000 in installation services, and $14,000 in service contract fees. Net income Year 1 is projected at $84,000 (9.6% net margin) after $240,000 operating expense base. The business reaches break-even in Month 14.
The Company is seeking a $140,000 SBA 7(a) loan to fund initial inventory ($85,000), vehicle acquisition ($32,000), leasehold improvements ($13,000), and 3-month operating reserve ($10,000). The founder is contributing $45,000 personal equity, representing 24.3% of total project cost...
What's Inside the Generator Sales Business Plan Template
Every Avvale generator sales business plan template is pre-structured around the sections that SBA lenders, Generac/Kohler/Cummins dealer agreement reviewers, and angel investors actually read. Here is what you get:
- Executive Summary, Your business at a glance: funding ask, location, brand relationships, Year 1 revenue target, and the specific market opportunity you are addressing (residential standby, commercial backup, industrial prime power, or a combination).
- Company Overview, Legal structure (LLC vs. S-Corp considerations specific to dealer businesses), ownership, operating location, and the founding team's relevant electrical or industry background.
- Industry Analysis, Generator market size and CAGR (global and US), residential vs. commercial vs. industrial segment breakdown, regional demand drivers (storm events, data centre buildout, grid reliability), and key OEM competitive dynamics (Generac, Kohler, Cummins, Caterpillar).
- Customer Analysis, Target customer profiles by segment: homeowners (storm-belt demographics, average home value), commercial facility managers, construction site operators, and agricultural users. Includes buying trigger analysis and decision-making criteria by segment.
- Competitor Analysis, Local competitor mapping: other authorised dealers, big-box retailers (Home Depot, Costco, not your real competitors on installation, but relevant for price anchoring), and national chains. Differentiation strategy based on technical expertise, service response time, and contract depth.
- Products and Services, Full SKU structure: generator units by category, installation services, annual maintenance contracts, fuel supply agreements, and emergency service call-out rates. Includes pricing strategy by tier.
- Marketing Plan, Local search strategy (Google Business Profile, service-area pages), referral programme design (HVAC contractor, plumber, and home builder partnerships), and post-storm demand capture playbook.
- Operations Plan, Inventory management procedures, installation scheduling workflow, service contract administration, technician staffing ratios, and safety compliance checklists for fuel handling and electrical work.
- Management Team, Founder bio with relevant licences and certifications highlighted, planned hires with timelines, and advisory resources (OEM technical support, local SCORE mentor).
The optional Financial Forecast add-on (included in the $300/£250 and $1,000/£800 packages) provides a 5-year Excel model with income statement, cash flow statement, balance sheet, break-even analysis, SBA debt-service coverage ratio calculation, and startup capital waterfall. The model includes a separate tab for service contract revenue accumulation, the recurring revenue stream most generator dealer plans miss.
Looking for a related template? See our adjacent templates for electrical contracting businesses and energy sector business plans.
Frequently Asked Questions
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Do generator dealers need a license?
What brands do generator dealers typically carry?
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What is the generator market outlook for 2025 to 2030?
How do generator dealers make money beyond selling units?
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